Precision Inductive Heating Machine For Jewelry Metal Melting And Casting
Application
For Gear, shaft, Pipe, Bearing, Pump fitting, steel plate, roller etc. hardening
A. Heating (hot forging, hot fitting and smelting):
The purpose of hot forging is to forge workpieces with a certain temperature (different material requirements)
With the help of a press, forging press or other equipment,
For example, hot extruded watch cases, watch flanges, handles, mold accessories, kitchenware and cutlery,
Art works, standard parts, fasteners, mechanical parts, brass locks, rivets, steel pins
And a pin.
1. Induction melting mainly utilizes the heat generated by induced current to enable metals to reach their melting points and melt into a liquid state in a relatively short time. It is mainly applicable to the melting of iron, steel, copper, aluminum, zinc, and some rare metals.
2.Induction heating has significant advantages in energy conversion as it can convert almost all the input electrical energy into heat. However, most electricity is generated by coal, natural gas, or oil - fired generators, which can generally convert only about 30% of the fuel energy into electricity. Considering the losses during power generation and transmission, the heat generated by electricity often comes at a higher cost compared to the heat produced by households or businesses using combustion equipment such as natural gas, propane, and oil stoves.
B. Heat Treatment (surface quench):
It is mainly aims to change the rigidity of the metal materials through the heat treatment to work pieces. Detail
applications are stated as follows.
1. Welding of various hardware cutting tools, such as diamond tool, abrasive tool, drilling tool, alloy saw blade,
hard alloy cutter, milling cutter, reamer, planning tool and solid center bit.
2. Welding of various hardware mechanical gadget: Silver soldering and brazing of metals of the same variety or
different varieties, such as hardware toilet and kitchen products, refrigerating copper fitting, lamp decoration
fitting, precision mold fitting, hardware handle.
3. Compound pot bottom welding is mainly applicable to the braze welding of circular, square as well as other
irregular plain pot bottom. It is also applicable to plain braze welding of other metals.
D. Annealing (tempering and modulation):
1. Annealing of various stainless steel products, such as stainless steel basin, annealed and extruded can, annealed folded edge,annealed sink, stainless steel tube, tableware and cup.
2. Annealing of various other metal work pieces, such as golf ball head, cue, brass lock, hardware copper fitting, kitchen
knife handle, blade, aluminum pan, aluminum pail.
Parameter
| item | value |
| place of Origin | China |
| Brand Name | YUYANG |
| Condition | New |
| Machine Type | Induction Heating Machine |
| Machinery TestReport | Provided |
| Marketing Type | New Product 2021 |
| Warranty of core components | 1 Year |
| Core Components | PLC, Motor |
| Warranty | 1 Year |
| | Online support, Video technical support |
| Key Selling Points | Easy to Operate |
| After Warranty Service | Video technical support, Online support |
| Local Service Location | Malaysia, Saudi Arabia, Pakistan, India |
| Applicable Industries | Machinery Repair Shops, Manufacturing Plant, Other |
| Showroom Location | None |
| Rated Power output | 60kw |
| Work power | 340V-430V |
| Maximum input cur | 10-70A |
| Volume(mm 3) | 660 mmx290mmx410mm 740 mmx340mmx380mm |
| Max input current | 200-1200A |
| Gross weight | Host 54kg Extension 43kg |
| Power supply | Three phase 380v 50Hz |
| Time sting(atomatic time) | 1-99.02s |
| Cooling water | 0.08-0.16MPa 9L/min |
Operating Principle
The operation of induction heating machines is based on the fundamental principle of electromagnetic induction.
A power source supplies an alternating current to the induction coil. This alternating current creates a time - varying
magnetic field.
Induction Heating - Frequently Asked Questions
1. What is induction heating and how does it work?
Induction heating is a technology that heats conductive
fabrics through electromagnetic induction. A high-frequency alternating current (AC) passes through a coil,
creating a magnetic field area around it. When the conductive fabric is placed within this magnetic area, it induces
eddy currents within the fabric, causing the fabric to heat up due to its resistance. Then, the generated heat is used
in many industrial applications, including metal hardening, melting, or annealing.
2. What are the advantages of?
Clean and Environmentally Friendly: During the induction heating process, no combustion waste is generated, such a
harmful gases like carbon dioxide, sulfur dioxide, and pollutants like dust. It is very friendly to the environment and helps
enterprises meet the increasingly strict environmental protection requirements. It is especially suitable for production scenarios
with high requirements for environmental cleanliness, such as the food processing and electronics manufacturing industries.
Energy - efficient and High - performance: Although there is a certain amount of energy loss during power generation and
transmission, induction heating itself can efficiently convert electrical energy into heat energy. The heat is concentrated on
the object being heated, reducing heat dissipation to the surrounding environment. The thermal efficiency can usually reach
80% - 90%. lications of induction heating?
Induction heating has a wide range of uses in different industries, including: Metal Hardening: Induction heating is often used
to harden the surfaces of metals, enhancing their wear resistance. Brazing and Soldering: The specific and localized heating provided
by induction is ideal for joining metals together through brazing or soldering. Cooking Appliances: Induction cooktops use induction
heating to heat cookware without delay, providing fast and efficient cooking.
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