Automatic Inductive Heating System For Mass - Production Metal Component Processing
Application
For Gear, shaft, Pipe, Bearing, Pump fitting, steel plate, roller etc. hardening
A. Heating (hot forging, hot fitting and smelting):
The purpose of hot forging is to forge workpieces with a certain temperature (different material requirements)
With the help of a press, forging press or other equipment,
For example, hot extruded watch cases, watch flanges, handles, mold accessories, kitchenware and cutlery,
Art works, standard parts, fasteners, mechanical parts, brass locks, rivets, steel pins
And a pin.
1. Induction melting mainly utilizes the heat generated by induced current to enable metals to reach their melting points and melt into a liquid state in a relatively short time. It is mainly applicable to the melting of iron, steel, copper, aluminum, zinc, and some rare metals.
2.Induction heating has significant advantages in energy conversion as it can convert almost all the input electrical energy into heat. However, most electricity is generated by coal, natural gas, or oil - fired generators, which can generally convert only about 30% of the fuel energy into electricity. Considering the losses during power generation and transmission, the heat generated by electricity often comes at a higher cost compared to the heat produced by households or businesses using combustion equipment such as natural gas, propane, and oil stoves.
B. Heat Treatment (surface quench):
It is mainly aims to change the rigidity of the metal materials through the heat treatment to work pieces. Detail
applications are stated as follows.
1. Welding of various hardware cutting tools, such as diamond tool, abrasive tool, drilling tool, alloy saw blade,
hard alloy cutter, milling cutter, reamer, planning tool and solid center bit.
2. Welding of various hardware mechanical gadget: Silver soldering and brazing of metals of the same variety or
different varieties, such as hardware toilet and kitchen products, refrigerating copper fitting, lamp decoration
fitting, precision mold fitting, hardware handle.
3. Compound pot bottom welding is mainly applicable to the braze welding of circular, square as well as other
irregular plain pot bottom. It is also applicable to plain braze welding of other metals.
D. Annealing (tempering and modulation):
1. Annealing of various stainless steel products, such as stainless steel basin, annealed and extruded can, annealed folded edge,annealed sink, stainless steel tube, tableware and cup.
2. Annealing of various other metal work pieces, such as golf ball head, cue, brass lock, hardware copper fitting, kitchen
knife handle, blade, aluminum pan, aluminum pail.
Parameter
| item | value |
| place of Origin | China |
| Brand Name | YUYANG |
| Condition | New |
| Machine Type | Induction Heating Machine |
| Machinery TestReport | Provided |
| Marketing Type | New Product 2021 |
| Warranty of core components | 1 Year |
| Core Components | PLC, Motor |
| Warranty | 1 Year |
| | Online support, Video technical support |
| Key Selling Points | Easy to Operate |
| After Warranty Service | Video technical support, Online support |
| Local Service Location | Malaysia, Saudi Arabia, Pakistan, India |
| Applicable Industries | Machinery Repair Shops, Manufacturing Plant, Other |
| Showroom Location | None |
| Rated Power output | 60kw |
| Work power | 340V-430V |
| Maximum input cur | 10-70A |
| Volume(mm 3) | 660 mmx290mmx410mm 740 mmx340mmx380mm |
| Max input current | 200-1200A |
| Gross weight | Host 54kg Extension 43kg |
| Power supply | Three phase 380v 50Hz |
| Time sting(atomatic time) | 1-99.02s |
| Cooling water | 0.08-0.16MPa 9L/min |
Operating Principle
Induction heating equipment operates on the principle of electromagnetic induction. A high - frequency power
supply injects an alternating current into the induction coil. As the current surges through the coil, it generates
a pulsating magnetic field. When a conductive material, like a metal rod, is introduced into this magnetic field,
the constantly changing magnetic flux within the material induces an electromotive force. This electromotive
force, in turn, causes the formation of eddy currents within the metal. Due to the inherent resistance of the metal
to the flow of these eddy currents, the electrical energy carried by the eddy currents is transformed into heat
energy, leading to the heating of the metal rod for applications such as forging pre - heating.
Induction Heating - Frequently Asked Questions
1. What is induction heating and how does it work?
Induction heating is a technology that heats conductive
fabrics through electromagnetic induction. A high-frequency alternating current (AC) passes through a coil,
creating a magnetic field area around it. When the conductive fabric is placed within this magnetic area, it induces
eddy currents within the fabric, causing the fabric to heat up due to its resistance. Then, the generated heat is used
in many industrial applications, including metal hardening, melting, or annealing.
2. What are the advantages of?
Compact Equipment: Induction heating equipment has a relatively simple structure, a small volume, and takes up
ess space. It is easy to install and integrate into various production lines, which can effectively save production site
space and improve space utilization. It is especially suitable for use in production workshops or laboratories with limited space.
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